High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting


High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting

High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting
29 - 02 ديسمبر 2024
Kuala Lumpur, ماليزيا

What are the Goals?

  • Know the basics principal of High Pressure pump operations
  • Learn the different types of pumps
  • Understand the pump construction
  • Learn how the performance curve of pump is measured
  • Use the similarity laws to calculate the pump
  • Performance at different speed and rotor size
  • Highlight the importance of the related international standards of pumps
  • Familiarize with different auxiliary systems for pumps (oil system and protection system)
  • Understand the basics of sealing systems
  • Learn the maintenance procedure of pumps
  • Learn the common causes of pump failures (e.g. cavitation and vibrations)
  • Understand the mechanical design of the mechanical seal
  • Highlight the importance of seals on the rotating machines availability
  • Learn the Up-to date maintenance of the mechanical seal
  • Learn the failure analysis and troubleshooting the mechanical seal
  • Learn about different types of alignments
  • Learn about Casing, wear rings and impeller types and their usage

Who is this Training Course for?

This training course is targeted to a wide range of professionals working in pump operation, maintenance selection, testing and commissioning and will greatly benefit;

  • Facility/Utility engineers
  • Operation Personnel
  • Maintenance and troubleshooting Personnel
  • High Pressure pumps Operators
  • Supervisors & Technicians
  • Team Leaders

Daily Agenda

Day One:  Introduction and Pumping Fundamentals

  • Hydraulics - A Few Basics
  • Vapor Pressure
  • Operating Parameters
  • Pump Types and Pump Classification
  • Centrifugal via Displacement action
  • Rotary displacement pumps
  • Centrifugal Pump Basics
  • Principle of Operation
  • Pumping vertically & pumping horizontally
  • Single-stage, Double-stage and Multi-stage pumps
  • Volute & Diffuser pumps
  • Closed impeller, open, impeller or Semi-open impeller
  • Casing Construction (Radially Split, Axially Split, Double Casing)
  • Impeller Shrouds (Open, Partially Open, Closed)
  • Shaft Position (Horizontal, Vertical)
  • Wear Ring Running Clearances

 Day Two: Pumps Performance and Operation

  • Pump performance curves
  • Limits of operation
  • The significant of the Specific Speed and the Specific Diameter
  • How to use Specific Speed number in pumps selection process
  • Operating procedures and conditions
  • Pump curve against piping system curve
  • NPSH available, required and measurement
  • Best operating condition

Day Three:  High Pressure Pump Selection and Materials

  • Material selection
  • Corrosion and erosion
  • Abrasion resistant materials
  • Materials resistant to cavitation damage
  • Overall procedure in selecting a pump
  • Parameters affecting the pump selections
  • Properties of liquids being pumped
  • Economic consideration
  • Pumps application

Day Four: Pump Auxiliary System 

  • Sealing Methods
  • Difference between packing and mechanical seal
  • Characteristics and Types of Mechanical Seals
  • Sealing and Flushing Fluids
  • Pump Bearings
  • Lubrication of bearing
  • Bearings – failure modes and how to extend life
  • Alignment and Couplings

Day Five: Maintenance and Troubleshooting

  • Pump Maintenance
  • Maintenance Inspections
  • Bearing Maintenance
  • Shaft Seal Maintenance
  • Pump Overhauling
  • Disassembly/dismantling Procedure
  • Pump Troubleshooting and Failure Analysis
  • Shaft Deflection
  • Cavitation in Pumps
  • Pump Vibration
  • Operation and Maintenance Troubleshooting
  • Root-causes, Case Studies
  • Discussion and Post-Test
  • Last Day Review
  • Presentation of Certificates


الوقت والتاريخ
الأحد، 29 ديسمبر 2024
البداية - 11:00 ص (Asia/Kuwait)
الخميس، 2 يناير 2025
النهاية - 11:00 ص (Asia/Kuwait)

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Kuala Lumpur

Kuala Lumpur
--Kuala Lumpur--

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