Risk Based Strategies for Inspection & Maintenance (RBI & RBM)
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Risk Based Strategies for Inspection & Maintenance (RBI & RBM)
Risk Based Strategies for Inspection & Maintenance (RBI & RBM)
02 -
06
Jun
2024
London,
United Kingdom
What are the Goals?
- To provide clear understanding of the key aspects of Risk Based Inspection, its advantages and limitations
- To provide a clear understanding of how it is linked to reliability-centered maintenance
- Understand how fitness-for-service assessment affects the Risk
- To show you how to develop a successful RBI program at your facility
- Provide you with the practical and effective methods you need to perform practical likelihood and consequence analysis
- Show you how to develop optimum Inspection intervals for individual equipment based on the assessment of the active degradation mechanisms
Who is this Training Course for?
- Operations Engineers
- Maintenance Engineers
- Engineering Managers and Supervisors
- Technical Staff with responsibilities for inspection, maintenance, assessment and mitigation of plant equipment degradation, and who want to use RBI effectively in their plants
Daily Agenda
Day One: Course Objectives and Overview
- Significance of Inspection in Plant Integrity and Maintenance Costs
- The Real Function of Inspection
- Inspection Key Performance Indicators
- Common Inspection Strategies and Their Limitations
- Risk-Based Decision-Making Fundamentals and Tools
- Risk Assessment - Probability of failure, consequences of failure
- Risk Management – Avoidance, Mitigation
- Risk Communication
- Understanding and Managing Risk
- Principles Risk Assessment
- Risk Assessment Elements
- Qualitative, Semi-quantitative, and Quantitative Assessment
- Workshop 1- Illustrative Example of Risk Assessment
Day Two: Risk Based Inspection (RBI)
- Definitions
- Evolution
- Key Elements of RBI
- Reasons for implementing RBI
- Benefits and Limitations of using RBI
- RBI as a part of plant integrity management
- Economic Benefits
- API Risk-Based Inspection Methodology
- API RP 580
- API BRD 581 – Various levels of RBI Analyses
- Impact of RBI on Related API Codes, Standards, and Recommended Practices
- API 510, 570 and 650
- API 579 Fitness-For-Purpose
- API Risk Based Inspection Software
- Workshop 2 - Q&A on API RBI Methodology
Day Three: Overview of API 571 - Recognition of Conditions Causing Deterioration of Failure
- Overview of over 60 damage mechanisms found in refineries
- Detailed discussion of some common damage mechanisms: Internal and external corrosion, brittle fracture, fatigue, SCC, HIC, internal and external corrosion
- Identification of Deterioration Mechanisms & Failure Modes
- Active damage mechanisms in critical plant equipment
- Inactive or “unlikely” mechanisms
- Identification for assessment
- Impact of simultaneous mechanisms
- Selection of Suitable Materials for Specific Deterioration Mechanisms
- Integrated Asset Management
- Linking Risk Assessment, RBI, and RCM
- Managing Risk Using RBI
- Workshop 3 - Case studies involving a number of equipment damage and failures, and learnings
Day Four: Development of Inspection Plan (Based on RBI Risk Ranking)
- Inspection Planning Guidance
- Need for Some Speculative / Exploratory Inspection
- RBI Implementation
- Essentials for Establishing a Successful RBI Program
- The RBI Team - Recommended Structure and Mandate
- Developing Equipment and Piping Systems / Circuits Inventory
- Inspection History, Interpretation
- Equipment Criticality Rating
- Equipment Data Base
- Shared Database by RBI and RCM
- Importance of Data Quality
- Computerized Maintenance Management Systems
- Workshop 4 – Case Study: Risk-based categorization of equipment and failure modes
Day Five
- Inspection Interval Optimization Based on Assessed Risk
- Evaluation of Inspection Results
- Data Quality
- Corrosion Rate Calculations
- Remaining Life Calculations
- Fitness-For-Service Assessments
- Estimation of Consequences of Failures
- Workshop 5 - Case Study - Assessment of defects in critical equipment
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Registrations are closed
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